Carbosix: Carbon Solutions
Carbosix hyperprofiles and composite materials: structural profiles, tubes, bars and sheets suitable for the completion of small and large projects in the industrial, mechanical automation and robotics sectors.
C6 Line
The VIP in the composite materials sector, the only structural carbon profiles in the world. Carbon is the new frontier of materials and with CarboSix it becomes the solution to improve the quality of people's work.
CarboSix line of pultruded carbon fibre structural profiles is the result of Alusic’s experience as a manufacturer and seller of aluminium profiles, components and accessories for the assembly of aluminium structures. The unique characteristics of carbon fibre allow the creation of profiles with bending mechanical properties capable of bringing considerable advantages in the automation and industrial production sector.Fields of application
Advantages:
- Lightness (the operator can move the structure without the aid of winches or external support equipment, in ergonomics and without fatigue)
Modular carbon profiles are very popular for making cchecking fixtures.
Advantages:
- Thermal stability (carbon has no thermal expansion when the ambient temperature varies).
- Lightness (the operator can move the structure without the aid of winches or external support equipment, in ergonomics and without fatigue).
CarboSix carbon composite profiles are highly appreciated for the realization of robotic manipulation systems (anthropomorphic robots, cobots, linear axes and cartesian portals).
Advantages:
- Lightness (gripper lightened according to the payload with possible reduction of the size of the robot).
- Performance (a lighter structure increases the speed of use of the robot itself, reducing the work cycle time and consequently improving production).
The versatility of carbon allows CarboSix products to be used in any context such as drive shafts, idle rollers and rubber paddles.
Advantages:
- Lightness (lightweight components in gripping and handling systems).
- Performance (a lighter structure reduces the work cycle time by improving production).
- Versatility (different possibilities of use as bases for robotic sockets, components for industrial machines, for model making and design).
- Stiffness (increase in mechanical performance in relation to the weight of the component).
- Lightness (lightened components).
Why choosing CarboSix
Before illustrating the reasons why you should choose CarboSix carbon fibre profiles, it is useful to know what CarboSix actually is and the technique we use to produce our structural profiles and tubes.
How are our CarboSix profiles made?
By PULTRUSION: continuous process for carbon fibre profile production in which the fibres are pulled through a resin bath and then through a die at a controlled temperature, where the polymerization takes place.
How are our CarboSix tubes made?
By PULLWINDING: pultrusion with fibres wound before passing through the die. Layers of long fibres placed in a variable orientation with respect to the profile’s longitudinal axis. Increase of the torsional mechanical properties.
A technique much different from Wrapping!
With Wrapping, the material is wound around a tubular die and the fibres have an orthogonal design. The lengths that can be obtained with this technique are limited due to the autoclave. In addition, only very basic profiles can be achieved and this is a disadvantage in terms of production costs and mechanical properties.
Where does CarboSix offer unbeateable advantages?
- Automation and Robotics (e.g. grippers)
[lightness/strength ratio, installed like aluminium but with the advantages of carbon] - High-performance structures
- Wherever very low bending is required (e.g. test benches)
- Wherever structural lightness is required
- Metrology [low bending, zero thermal expansion]
- General application, such as packaging and special machinery
- Handling and Transport (e.g. roller conveyors, because of the extremely low inertia to rotation, or the rollers in large-size belt conveyors)
- Wherever high acceleration and low inertia are required
Why is CarboSix unique?
It is the world’s only modular profile in carbon fibre!
- You use it like aluminium.
- Structural modularity of aluminium and same processing, from cutting to perforation.
- Accessories like aluminium and identical installation and fastening systems.
- High dimensional precision (narrow tolerance range).
- Certified mechanical properties.
- In stock in 6-metre bars
All the advantages of aluminium
All the advantages of carbon
Which issues CarboSix solve?
Stiffer structures with unaltered weight.
Much smaller sections with equal rigidity and mechanical strength
Null thermal expansion and high rigidity.
Resistance to aggressive and atmospheric agents
Increase in payload (equal equipment, robots, engines, etc.)
Engines, belts, drives, transmissions size and electrical consumption reduction. Maintenance costs reduction.